Automated online detection solution applied to smart factories

Automation technology, as an essential unit for rapidly improving productivity and smart factories, is widely applied by enterprises in various aspects of the production process. Intelligent automation is no longer just simple automation. On the one hand, it requires flexible customization based on customer characteristics, and on the other hand, it needs to consider the value of data in the production and manufacturing process, in order to maximize the effectiveness of automation.

Intelligent online detection of automotive parts

Manufacturing enterprises must focus on addressing complex and critical issues that affect their productivity and manufacturing efficiency. Traditional visual inspection systems are particularly suitable for identifying the presence of geometric entities and features, typically integrated into production lines to measure the dimensions of components, verify their correct position, and recognize their shape. However, due to the inability of the camera's field of view to provide the required volume accuracy, it is not possible to verify the distance between one hole and another hole on the other side of the component. Therefore, their volumetric accuracy is relatively poor, and they are not reliable in verifying the spacing between two entities located in different fields of view, making it difficult to detect all the dimensions or features to be detected without omission.

3D inspection systems are often used for automated quality control and online inspection in smart factories, to perform size checks on mechanical components, thereby improving productivity, increasing normal operating time, and reducing expenses. Through optical tracking and dynamic reference, the 3D detection system provides excellent volumetric accuracy, which is crucial for size measurement and surface contour detection. In addition, the detection accuracy is not affected by environmental instability factors such as frequent vibrations and temperature changes in the production workshop.

In the tide of "intelligent manufacturing", timely, accurate, and reliable quality automation online inspection is ubiquitous. 3D quality inspection is transforming from using a single inspection equipment in the past to integrating multiple functions into automated online inspection units. Moreover, factory automation production requires accurate and reproducible product testing results, and automated 3D scanning is often used for factory production testing. The automated 3D detection system of Hangzhou Hongshen Technology Co., Ltd. combines software and hardware. The 3D digital detection software is an independently developed product that can be used with various 3D scanners. It integrates fully sensing intelligent industrial robots and the software and hardware collaborative automated detection system improves the quality and efficiency of factories.

Intelligent Concrete Block Detection System

Technical characteristics:

The high-precision 3D inspection software developed by the main research and development team has obtained precision certification from the German Physical Research Institute (PTB)

Automatically perform batch 3D scanning, comparative testing, and generate testing reports

The detection results are accurate, reproducible, and traceable, greatly improving the accuracy and efficiency of product testing

Using 3D machine vision technology, contactless and non-destructive

Worry free collaboration and safe integration of robots

Can meet the detection needs of different industrial scenarios

Flexible customization and development based on customer needs